Sector parameters
The challenge
Peruvian manufacturing — cement plants, steelworks, refineries, northern agroindustry, and mineral processing plants (concentrators, smelters) — operates under simultaneous pressure of productivity, occupational safety, and environmental regulation (OEFA, MINEM DS 023, DS 024). The environments are hostile: constant vibration of mills and presses, atmospheres with conductive dust, corrosive vapors, noise above 95 dB on the plant floor, and temperatures that fluctuate by shift and zone. The communication and control equipment that survives this environment for years — without production downtime or attributable accident — is a minority: it requires ATEX/IECEx certifications for Zone 2/22 (dust), IP68 anti-vibration connectors, and active hearing protection that maintains operational communication without sacrificing safety. EMAR SYSTEMS integrates this communications and instrumentation layer with brands that have verifiable certification and local technical support with critical parts stock.
Operational scenarios
01
Autonomous communications infrastructure for underground and surface operations without cellular connectivity.
02
Personal protective equipment with integrated radios and location tracking for personnel monitoring in hazardous zones.
03
Continuous monitoring of plants, substations, and pipelines. Early detection of thermal or mechanical anomalies.
04
Connectors, radios, and sensors certified for explosive atmospheres. Compliance with IEC 60079 and EN 60079 standards.
Key capabilities
Resilient networks for mission-critical environments. Mesh radio, vehicle intercom, integrated hearing protection.
Tactical power systems for remote deployment. Batteries, solar generators, intelligent management.
Battle management and integrated situational awareness. Command, control, communications, computers, intelligence, surveillance, reconnaissance.
Products for this sector
Flagship multi-band tactical radio with video streaming capability, integrating voice, data, and HD video in a single IP68-rated handheld device.
Ultra-portable field mast for dismounted operators, designed for vest/MOLLE carry and deployment in seconds.
Manufacturers in this sector
TrellisWare
SpecializedIndustrial MANET for environments where WiFi and cellular fail
EE.UU. · View brand →
Rolatube
SpecializedRapid, relocatable elevation for industrial infrastructure
Regulatory framework
ATEX certified equipment for explosion risk zones. Compliance with occupational safety regulations from MINEM and OSINERGMIN. Local technical support with spare parts inventory.
Technical guide for designing communications networks in explosive atmosphere zones (ATEX) per IEC 60079. Kinetic Mesh in Zone 2, Ex-certified operator communications, and functional safety protocols.
Architecture guide for SCADA/DCS integration in manufacturing plants using the OPC-UA standard (IEC 62541). Modbus/Profibus field communications, process historian, and OT/IT segmentation for 24/7 availability plants.
Heavy-duty double tube mast offering twice the load capacity of the single tube version, ideal for multiple heavy antennas.
Cost-effective instrument tripod derived from a military-spec design, offering 40kg load capacity in an ultra-compact format.
Full-size tactical tripod with unprecedented pack-down, supporting loads up to 115kg with no locking mechanisms to fail.
Credit card-sized dual-radio OEM module for embedded and low-power applications where space, weight, and power constraints are critical.
Rajant's ruggedized edge computing platform combining distributed compute, data management, and wireless connectivity (Wi-Fi 5, LTE/5G/LoRa) in an IP67 enclosure for autonomous edge operations.
Ultra-light dual-band (2.4/5 GHz) mesh node engineered for edge devices, body-worn setups, and equipment-mounted applications where compact form and reliability are critical.
Wi-Fi 6 (802.11ax) quad-radio flagship node delivering up to 3.5 Gbps with 1024-QAM, designed for LiDAR, video processing, robotics, and ML applications at the edge.
Ultra-compact IP67 mesh node with dual-radio (2.4/4.9/5 GHz), 300 Mbps throughput, 1312g weight, for OEM integration, UAVs, and space/power-constrained environments.
Headset with active hearing protection, radio communication, and amplified ambient audio. For extended operations.
Rugged mount with vibration damping for 7-10 inch tablets in all-terrain vehicles.
Multi-channel recording system for radio, telephony, and VoIP. Forensic indexing and search.
IEC 61850 / DNP3 / IEC 104 / Modbus substation gateway. Converts legacy IEDs to modern protocols without equipment replacement. Certified for transmission SCADA integration.
Rugged mount for 12-16 inch laptops in operational vehicles. RAM 1.5" ball compatible, independent vibration dampening, 360° rotating axis.
ATEX Zone 1 certified Ex 'i' intrinsically safe communications system for operation in explosive gas and combustible dust zones. Full-duplex voice, industrial noise cancellation, Fischer connector.
Analytics and asset management platform for electric distribution networks. Aggregates real-time data from multiple substations via IEC 61850/DNP3/Modbus, detects anomalies, optimizes DER dispatch, and provides power quality reports.
IEC 61968/61970 CIM integration gateway connecting heterogeneous SCADA, EMS, DMS, and GIS systems via an SOA service bus. Translates legacy data models (DNP3, IEC 60870, Modbus) to IEC CIM standard without modifying existing systems.
DMR Tier II/III portable radio certified ATEX Zone 1 and IECEx for underground mining, petrochemical plants, and refineries. AES-256, Bluetooth 5.0 for intrinsic safety headsets, 4W RF, integrated GPS, NFC for safety check-in.
IEC 61850 conformance testing tool to validate standard implementation in IEDs, protection relays, and RTUs before commissioning. Generates conformance reports for KEMA/UL certification, simulates GOOSE and MMS failures, and validates manufacturer PIXIT/MICS model against the standard.
Managed industrial switch with precision time synchronization: 4× 1/2.5/10 Gbps ports plus 8 or 16 RJ45/SFP ports, multi-constellation GNSS receiver, and PTPv2 profiles for power and telecom networks.
Layer 2+ managed switch in 19" 1U chassis: 4× 10 Gbps SFP+ slots plus up to 32 RJ45 ports, PoE up to 90W per port (500W total), and up to 64 ERPS rings for critical backbone networks.
Modular managed industrial switch with PTPv2 time server function: 19" 1U chassis with 8 hot-swap slots, up to 32 RJ45/SFP ports or 4× 10 Gbps SFP+ interfaces, PRP/HSR, and IEC 61850-3 certification.
Managed industrial time server with GNSS: ±40 ns accuracy, PTPv2/NTP/SyncE/ToD distribution, 4× 10 Gbps SFP+ slots, and -40°C to +85°C operation with 650,000-hour MTBF.
Managed network synchronization quality analyzer and GPS time server: GNSS reference better than ±15 ns, OCXO/DOCXO oscillators, up to 12 SFP+ slots, and 72-hour internal data logging.
Synchronization monitoring probe for 5G networks: measures the time and frequency quality demanded by the RAN (±1.5 µs), operates as a master clock with 40 ns typical error, and integrates with QuazarNet software.
Fiber optic multiplexer for serial communications: up to 4 RS-232/422/485 interfaces over one or two SM/MM/WDM/CWDM/DWDM optical links, supporting ring, bus, and point-to-point topologies.
Serial optical multiplexer with Profibus and Modbus support: two screw-terminal RS-232/422/485 interfaces over one or two fiber links, universal AC/DC power, and DIN-rail mounting.
Layer 3 router module for the Hyperion 500 switch: RIP/OSPF/BGP dynamic routing, IPSEC AES-256 encryption, up to 5 virtual routing engines (VRF), and L3 firewall with anti-DDoS protection.
Network management and monitoring platform for Bitstream and third-party devices: hierarchical domain grouping, alarm signaling, G.8032 ring monitoring, event logging, and automatic firmware updates.
Commercial-grade mesh node in an IP67 enclosure for IIoT and light-duty vehicles: dual 2.4 and 4.9/5 GHz transceivers with 2×2 MIMO, 455 grams, and power draw from 2.8W.
Rajant's smallest and lightest BreadCrumb: from 47 grams, engineered for extreme SWaP-constrained platforms such as small UAVs, drone swarms, and lightweight autonomous systems.
Sparrow variant hardened against extreme vibration, intended for integration into mobile assets, heavy machinery, and embedded systems where continuous vibration would degrade a standard node.
Hybrid mesh + 5G node: two Wi-Fi 6 radios (2.4 and 5 GHz) plus an integrated 5G cellular modem with global band support, dynamically selecting the best path — mesh or cellular — for every packet.
Ultra-high-throughput mesh gateway: all the functionality of a BreadCrumb without radios, with two 2.5 GbE and four 10 GbE ports to eliminate bottlenecks at the wired-LAN-to-Kinetic-Mesh boundary.
High-speed wired interface into the Kinetic Mesh: connects fixed infrastructure to the mesh handling several hundred megabits per second, ideal as a data injection point into the network.
The networking protocol that defines Kinetic Mesh: reroutes traffic in real time by dynamically choosing the fastest, most reliable path among all available links, with no controller node and no motion-induced interruptions.
Management and monitoring suite for BreadCrumb networks: real-time topology visualization, per-node status and metrics, centralized configuration, firmware updates, and security administration across the entire mesh.
Reino Unido · View brand →